COREbeat Pilot Installation at Viopol
Author: Vasilis Sagiannos
June 5th 2025
We’re excited to announce the successful installation of COREbeat at the production facility of Viopol S.A., a leading manufacturer of polyurethane systems.
This pilot project marks the beginning of a strategic collaboration between CORE Group and Viopol, focused on enhancing asset reliability and operational efficiency through predictive maintenance.
Installation Overview
Last week, our team deployed COREbeat’s beatBox sensors on three critical machines—Fatboy, Tallboy, and IT1—at Viopol’s state-of-the-art production site. These machines, part of the polyurethane Mixing Stations, include three pumps and three electric motors that are essential to Viopol’s daily operations, making them ideal candidates for continuous monitoring and performance analysis.
The sensors are now live, collecting high-frequency vibration and temperature data, which will be analysed in real-time through the COREbeat platform. This data will help the Viopol technical team monitor equipment health, identify potential failure patterns early, and optimize their maintenance planning.
Why it matters
Unplanned downtime and equipment failure are major pain points in manufacturing. By shifting from reactive to predictive maintenance, companies can significantly reduce maintenance costs, improve production uptime, and extend the life of their assets.
Through this pilot, COREbeat will provide Viopol with:
Real-time condition monitoring
Predictive insights based on vibration and temperature data
Monthly performance reports and health scores
Early warnings for emerging mechanical issues
Over the next 10 months, our teams will collaborate closely to refine alerts, assess performance impact, and explore the potential for scaling the solution across other parts of the facility.
A Shared Vision
This initiative reflects both companies’ commitment to data-driven decision making, operational sustainability, and industrial innovation. By leveraging advanced analytics and AI, we aim to empower maintenance teams with the tools they need to prevent failures and operate more efficiently.
